wizardwolf said:
I need to flatten my putty and then cut it - is wax paper the best surface to do this on, or does anyone have a suggestion that's alternative?
Just to check, you only need the putty to be smooth on one side correct?
If so one thing you can consider rolling out on is a reusable Teflon baking sheet. Teflon will resist just about anything sticking to it (permanently stick, you can still get stuff to cling) so it's perhaps the ideal reusable non-stick surface.
Wax paper is a great choice though. So are polythene and other sheet plastics including plastic food wrap, which is probably the ideal disposable non-stick surface.
wizardwolf said:
I'm also wondering if there is an optimal hardness for when you flatten as well as cut.
I think you can really roll at just about any point until the putty won't easily squash down any further, depending on how much sticking you're getting. (This is dependent on putty, the temp, how much lubricant you're using if any etc.)
But I would generally advise doing this with the putty pretty far along, either wait a good long while (2/3 of the working period at least) or speed-cure freshly-mixed putty to around the same consistency.
wizardwolf said:
... any tips about work surface and methods for getting nice smooth flat pieces are appreciated.
Use a perfectly-smooth rolling pin would be my #1 tip, as obvious as that might sound. And you need to keep it clean, even a tiny dot of putty smooshed to a flattened oval will leave an obvious depression in the working surface... although you could always rely on the
other side if you're working on a featureless flat surface like glass.
Other tips:
try talc as a lubricant;
try oil or petroleum jelly as a lubricant;
don't be afraid to let the putty cure on the working surface, even if it's bonded you should be able to pop it free if you heat it up well (hairdryer will do perfectly for this);
do final cutting/sizing after the putty has cured if you need accurate measurements.
How thick are you rolling to BTW?
Einion